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Electrophoretic Ultrafilter
Offering you a complete choice of products which include electrophoretic lacquer ultrafilter, ced coating ultrafilter, electrophoretic ultrafilter membrane and ultrafiltration system (4040 / 4020).
Electrophoretic Lacquer Ultrafilter
Product Price: Rs 70,000 / PieceGet Best Price
Product Details:
| Usage/Application | Industrial |
| Automation Grade | Manual |
| Brand | Alam Industries |
| Material | SS / PVC |
| Size | 40 inch ,20 inch |
| Country of Origin | Made in India |
| Phase | 3-Phase |
| Usage | To remove the unwanted impurities generated in the bath during coating process |
| Model | 4020, 4040 |
| Feed Water Temperature | 50 Degree Celcius |
| Membrane length | 20" , 40" |
| Maximum Chlorine concentration | 1 ppm |
| Water Source | Dimineralization |
Basic Details:
- Application: Electrophoretic lacquer ultrafilters are primarily used in the automotive, electronics, and manufacturing industries to maintain the cleanliness and performance of electrophoretic coating baths.
- Filtration Method: Ultrafiltration is a membrane-based filtration process used in these systems. It involves the use of semi-permeable membranes to separate contaminants from the electrophoretic lacquer.
- Purpose: The main purpose of these systems is to remove overspray, suspended particles, and contaminants from the electrophoretic lacquer bath, ensuring a high-quality and consistent coating on the substrate.
- Membrane Type: Ultrafilters use membranes with specific pore sizes to achieve precise separation of contaminants. The membrane material and pore size are selected based on the size and nature of the particles to be removed.
- Filtration Capacity: The filtration capacity of the electrophoretic lacquer ultrafilter is determined by factors such as flow rate, membrane size, and the type and concentration of contaminants in the bath.
- Operating Pressure: Ultrafiltration systems typically require a specific operating pressure to force the electrophoretic lacquer through the membrane while retaining contaminants.
- Cleaning and Maintenance: Routine cleaning and maintenance are essential to ensure the efficient operation of the ultrafilter. Some systems may have automatic cleaning mechanisms.
- Temperature Range: The system should be designed to operate within the temperature range of the electrophoretic lacquer bath to prevent damage to the membrane and other components.
- Chemical Compatibility: The materials used in the ultrafilter system, including the membrane and housing, should be compatible with the electrophoretic lacquer and any cleaning chemicals used.
- System Integration: Electrophoretic lacquer ultrafilters are typically integrated into the electrophoretic coating line and may include pumps, sensors, control systems, and monitoring devices.
- Quality Standards: Ensure that the ultrafilter system complies with industry-specific quality and safety standards, especially when used in critical coating processes.
- Cost: The cost of an electrophoretic lacquer ultrafilter can vary depending on its capacity, specifications, and the complexity of the system.
- Maintenance Requirements: Consider the maintenance requirements of the ultrafilter, including membrane replacement and cleaning intervals.
- Warranty and Support: Evaluate the warranty and support options offered by the manufacturer or supplier to ensure ongoing reliability and performance.
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Ced Coating Ultrafilter
Product Price: Rs 60,000 / PieceGet Best Price
Product Details:
| Material | PVC |
| Filter Type | Bag Filter |
| Usage/Application | Chemical Industry |
| Filter Medium Material | Fiberglass |
| I Deal In | New Only |
| Country of Origin | Made in India |
| Voltage | 380 - 440 Volts |
| Frequency | 50Hz |
| Phase | 3-Phase |
| Usage | Separating a portion of the low molecular weight component of paint bath from main paint stream |
| Application | Rinsed off materials can be returned to the coating vessel, for high utilization of coating material |
Basic Details:
- Function: An ultrafilter for CED coating serves as a critical filtration component in the coating process. It removes contaminants, particles, and unwanted solids from the coating bath to maintain the bath's quality and consistency.
- Application: Ultrafilters are used in CED coating lines to ensure the purity of the paint or coating material, prevent defects in the coating, and extend the life of the coating bath.
- Filtration Method: Ultrafilters use a membrane-based filtration method, typically utilizing ultrafiltration membranes with specific pore sizes. These membranes allow the passage of solvent and smaller molecules while blocking larger particles and contaminants.
- Membrane Material: The choice of membrane material is critical for compatibility with the CED coating chemicals. Membranes are often made from materials such as polypropylene (PP) or polyvinylidene fluoride (PVDF) to withstand chemical exposure.
- Pore Size: The pore size of the ultrafiltration membrane is selected based on the size of the particles and contaminants that need to be removed. It is critical to match the pore size to the application's requirements.
- Flow Rate: The flow rate of the ultrafilter is specified based on the volume of the coating bath and the required filtration capacity. Higher flow rates may be necessary for large-scale CED coating processes.
- Pressure Rating: Ultrafilters are designed to operate under specific pressure conditions. The pressure rating must be suitable for the operating conditions of the CED coating process.
- Chemical Compatibility: Ultrafilters should be resistant to the chemicals used in the CED coating process. Compatibility with the coating bath chemistry is essential to prevent degradation of the filtration components.
- Maintenance: Consider ease of maintenance, including membrane replacement and cleaning procedures, when selecting an ultrafilter. Regular maintenance ensures the filter's optimal performance.
- Installation: Ultrafilters can be installed as part of the CED coating line. Proper installation and integration with the existing equipment are essential for efficient filtration.
- Control System: Some ultrafiltration systems come with control systems and monitoring capabilities, allowing operators to monitor filtration performance and respond to any issues in real time.
- Customization: Manufacturers may offer customization options for ultrafilters to meet specific filtration needs, such as size, capacity, and membrane material.
- Quality Standards: Ensure that the ultrafilter meets industry-specific quality and safety standards, especially when used in critical coating processes.
- Cost: The cost of an ultrafilter can vary depending on its size, specifications, and customizations.
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Electrophoretic Ultrafilter Membrane
Product Price: Rs 1 Lakh / PieceGet Best Price
Product Details:
| Material | Stainless Steel |
| I Deal In | New Only |
| Country of Origin | Made in India |
| Voltage | 380- 440 Volts |
| Frequency | 50Hz |
| Phase | 3-Phase |
| Model | 4020, 4040 |
| Usage | Remove excess water,other impurities from electrophoresis solution, improve the quality of the paint |
| Application | Remove excess water rom electrophoresis solution,extend the use time of the coating solution |
| Feed Water Temperature | 50 Degree Celcius |
| Membrane length | 20" , 40" |
| Maximum Chlorine concentration | 1 ppm |
| Water Source | Dimineralization |
Basic Details:
- Operating Principle: Electrophoretic ultrafilter membranes work based on the principles of electrophoresis and size exclusion. They use an electric field to drive charged particles or molecules through a semi-permeable membrane, separating them based on their charge and size.
- Material: The material of the membrane is typically selected based on the specific application. Materials can include cellulose acetate, nylon, polyvinylidene difluoride (PVDF), or other materials with suitable charge and size exclusion properties.
- Applications: Electrophoretic ultrafilter membranes are used in various applications, such as DNA electrophoresis, protein separation, nanoparticle filtration, and the purification of biological samples.
- Pore Size: The pore size of the membrane is a critical specification that determines what size particles or molecules can pass through. Pore sizes are typically specified in micrometers (µm) or nanometers (nm), depending on the application.
- Charge: Some electrophoretic membranes are charged to attract or repel specific ions or molecules, enhancing selectivity during separation. The charge is typically positive or negative, depending on the material and application.
- Membrane Thickness: The thickness of the membrane can vary, and it is an important factor in determining the membrane's durability and separation efficiency.
- Membrane Format: Electrophoretic ultrafilter membranes can come in various formats, such as flat sheets, rolls, or cartridges, depending on the specific application and equipment used.
- Operating Voltage: The electrophoretic process relies on an applied electric field. The operating voltage required for the membrane depends on the application and the separation goals.
- Chemical Compatibility: It's crucial to ensure that the membrane material is chemically compatible with the substances being processed to prevent damage or contamination.
- Temperature Range: The temperature at which the electrophoretic process is conducted can impact membrane performance. Membranes should be suitable for the specified temperature range.
- Flow Rate: The flow rate of the electrophoretic process, which can be influenced by membrane properties and equipment design, is important to consider for efficient separation.
- Selectivity: The selectivity of the membrane refers to its ability to selectively separate certain particles or molecules while allowing others to pass through. It is often a key factor in choosing the right membrane for a specific application.
- Regeneration: Some membranes can be regenerated or cleaned for reuse, while others may be disposable. Consider the cost and feasibility of membrane regeneration.
- Quality Standards: Ensure that the electrophoretic ultrafilter membrane meets industry-specific quality and performance standards.
- Cost: The cost of electrophoretic ultrafilter membranes can vary based on their material, specifications, and intended use.
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Ultrafiltration System (4040 / 4020)
Product Price: Rs 95,000 / PieceGet Best Price
Product Details:
| Material | Stainless Steel (SS) |
| Usage/Application | Industrial |
| Filter Type | Amfor Eduf membrane |
| Filter Medium Material | Fiberglass |
| Brand | Alam Industries |
| I Deal In | New Only |
| Size | 40 inch , 20 inch Membrane |
| Country of Origin | Made in India |
| Usage | Capture/remove fine sediment, particles, proteins, bacteria, and larger organic molecules |
| Feed Water Temperature | 50 Degree Celcius |
| Membrane length | 20" , 40" |
| Maximum Chlorine concentration | 1 ppm |
| Water Source | Dimineralization |
Basic Details:
- Operating Principle: Ultrafiltration operates on the principle of size exclusion, where a semipermeable membrane with specific pore sizes allows the passage of water and small solute molecules while blocking larger particles, including suspended solids, bacteria, and macromolecules.
- Applications: UF systems are used for various purposes, including water purification, wastewater treatment, desalination, concentration of proteins and enzymes, and removal of pathogens and contaminants from liquids.
- Membrane Size: Ultrafiltration systems are available with various membrane module sizes. "4040" and "4020" refer to standard dimensions for membrane modules. The "40" typically indicates a nominal diameter of 4 inches (approximately 10.2 cm), and the "20" indicates a length of 20 inches (approximately 50.8 cm).
- Membrane Material: UF membranes are made from different materials, such as polysulfone, polyethersulfone, or other polymers, depending on the application and compatibility with the process fluid.
- Pore Size: The pore size of UF membranes varies depending on the specific application. Common UF membranes have pore sizes in the range of 1 nanometer (nm) to 100 nm. The choice of pore size determines the size range of particles and molecules that can be retained or allowed to pass through.
- Configuration: UF systems can have different configurations, including hollow fiber, spiral wound, or flat sheet membranes. The choice of configuration depends on the application and the required membrane surface area.
- Flow Rate: The flow rate of an ultrafiltration system is specified in liters per hour (LPH) or gallons per hour (GPH) and depends on factors such as the system's design, membrane area, and pump capacity.
- Operating Pressure: UF systems typically operate under low to moderate pressures, typically in the range of 5 to 50 psi (pounds per square inch), depending on the specific membrane and application.
- Cleaning and Maintenance: UF systems require regular cleaning and maintenance to prevent fouling of the membranes. Cleaning protocols may involve backflushing, chemical cleaning, or other methods.
- Automation: Many UF systems include automation and monitoring features to control flow rates, pressures, and other parameters. This ensures efficient operation and allows for remote monitoring and control.
- Chemical Compatibility: The choice of membrane material should be compatible with the process fluid's chemistry to prevent damage or degradation of the membranes.
- Quality Standards: UF systems may need to meet industry-specific quality and safety standards, especially in applications involving potable water or pharmaceutical production.
- Modularity: UF systems are often modular, allowing for scalability by adding more membrane modules to increase capacity as needed.
- Cost: The cost of an ultrafiltration system can vary significantly depending on its size, specifications, and customizations. It may also include operating costs related to maintenance and replacement of membranes.
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