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Pickling Tank
Pp Electroplating Pickling Tanks
Product Brochure
Storage Capacity | 1000 L |
Capacity | Less than 250 L |
Usage/Application | Electroplating, Pickling |
Brand | Alam Industries |
Tank Orientation | Horizontal |
Shape | Rectangular |
Material | PP |
Material Grade | Polypropylene |
Color | White |
I Deal In | New Only |
Storage Material | Chemicals/Oils |
Country of Origin | Made in India |
**Basic Details:**
1. **Material:** PP electroplating pickling tanks are primarily made from polypropylene (PP). PP is chosen for its exceptional resistance to a wide range of corrosive chemicals used in electroplating and pickling processes.
2. **Design:** These tanks are typically designed with rectangular or square shapes and may include features such as covers, access ports, drain valves, and overflow provisions.
3. **Applications:** PP electroplating pickling tanks are used in various industrial applications, including metal finishing, electroplating, surface treatment, and the chemical industry, where the handling of corrosive chemicals is required.
**Specifications/Additional Details:**
1. **Size and Capacity:** The size and capacity of PP electroplating pickling tanks can vary widely based on the specific requirements of the process. Custom sizes and configurations are often available.
2. **Thickness:** The thickness of the tank walls is specified to provide the necessary structural integrity and resistance to the chemicals involved in the process.
3. **Tank Shape:** These tanks can have rectangular or square shapes to maximize space utilization and ease of installation within the industrial facility.
4. **Accessories:** Tanks may include accessories such as covers, access ports, viewing windows, liquid level indicators, and drain valves to facilitate the handling and monitoring of the solutions inside the tank.
5. **Reinforcement:** Some tanks may have reinforcement features, such as ribs or bracing, to enhance structural stability.
6. **Temperature Resistance:** PP tanks can withstand a range of temperatures, and the specific temperature resistance should be verified to ensure suitability for the process.
7. **Chemical Compatibility:** Polypropylene is known for its resistance to a wide range of corrosive chemicals, but compatibility with the specific chemicals involved in the process should be confirmed.
8. **Fittings and Connections:** Tanks may include fittings and connections for pipes, pumps, and other equipment needed for the electroplating or pickling process.
9. **Quality Standards:** Ensure that the tank meets industry-specific quality and safety standards, particularly when used in critical processes involving chemicals.
10. **Customization:** Manufacturers often offer customization options for PP electroplating pickling tanks, allowing you to specify dimensions, materials, and additional features to meet your specific process requirements.
11. **Maintenance:** Consider ease of maintenance and cleaning when selecting pickling tanks. Some designs may include features that facilitate these tasks.
12. **Cost:** The cost of PP electroplating pickling tanks can vary depending on their size, specifications, and customizations.
Pp Frp Pickling Tank
Product Brochure
Storage Capacity | 2500 L |
Available Shape | Rectangular |
Brand | Alam Industries |
Size | Customized |
Storage Material | Chemicals/Oils |
Color | Customized |
Design | Customized |
Is It Leak Proof | Leak Proof |
Usage/Application | Acid Pickling |
Corrosion Resistance | Yes |
Country of Origin | Made in India |
Material | Pp Frp |
**Basic Details:**
1. **Materials:** PP FRP pickling tanks are typically constructed using a combination of polypropylene and fiberglass reinforced plastic. Polypropylene provides chemical resistance, while fiberglass reinforcement enhances structural strength.
2. **Purpose:** These tanks are used for the immersion of metal parts or components in pickling acids to remove scales, rust, and other impurities, as part of the metal surface preparation process.
3. **Applications:** PP FRP pickling tanks find applications in industries like metal processing, galvanization, electroplating, and surface treatment.
**Specifications/Additional Details:**
1. **Tank Design:** The design of PP FRP pickling tanks can vary in terms of shape, size, and capacity to meet the specific needs of the pickling process. Common designs include rectangular, cylindrical, or custom shapes.
2. **Tank Lining:** The inner lining of the tank is typically made of polypropylene, which is highly resistant to corrosion from pickling acids. The outer layer is reinforced with fiberglass for added structural strength.
3. **Acid Resistance:** PP FRP pickling tanks are chosen for their excellent resistance to a wide range of pickling acids, including hydrochloric acid and sulfuric acid.
4. **Temperature Tolerance:** The tanks are designed to withstand the elevated temperatures that may result from the exothermic reactions during the pickling process. The specific temperature tolerance can vary based on the tank's design and material quality.
5. **Reinforcement:** The fiberglass reinforcement provides mechanical strength and durability to the tank, ensuring it can withstand the weight of the acid solution and any associated equipment.
6. **Fittings and Accessories:** These tanks can include various fittings, such as drain valves, overflow outlets, and level indicators, as well as access hatches or manholes for maintenance and inspection.
7. **Customization:** Manufacturers often offer customization options for PP FRP pickling tanks, allowing you to specify dimensions, capacity, and additional features as needed.
8. **Quality Standards:** Ensure that the pickling tank meets industry-specific quality and safety standards, especially when used in critical or hazardous applications.
9. **Maintenance:** Consider ease of maintenance and cleaning, as well as the tank's longevity under continuous exposure to pickling acids.
10. **Cost:** The cost of a PP FRP pickling tank can vary depending on its size, specifications, and customizations.
Wire Pickling Tank
Storage Capacity | 2500 L |
Brand | Alam Industries |
Storage Material | Pickling Chemical |
Shape | Rectangle |
Color | White |
Tank Orientation | Horizontal |
Size | Customized |
Design | Customized |
Is It Leak Proof | Leak Proof |
Usage/Application | Wire Pickling, Acid Pickling, Strip Pickling, Dip Pickling, HCL Pickling |
Corrosion Resistance | Yes |
Material | Polypropylene |
Country of Origin | Made in India |
**Basic Details:**
1. **Material:** Wire pickling tanks are commonly constructed from materials with high corrosion resistance. Common materials include polypropylene (PP), polyvinyl chloride (PVC), or acid-resistant metals like stainless steel or titanium. The choice of material depends on the pickling solution's corrosiveness and temperature.
2. **Tank Design:** Wire pickling tanks come in various designs, including rectangular or cylindrical shapes. The tank design is chosen based on the specific requirements of the pickling process.
3. **Pickling Process:** The tank is used to immerse metal wire or other metal products in a pickling solution. The solution typically contains acids such as hydrochloric acid or sulfuric acid, which remove scale and oxides from the metal's surface.
**Specifications/Additional Details:**
1. **Size and Capacity:** The size and capacity of wire pickling tanks can vary widely based on the volume and size of the metal products being pickled. Custom sizes and configurations are often available.
2. **Tank Material:** The tank material is chosen to withstand the corrosive effects of the pickling solution. The material must also be compatible with the specific metal being pickled.
3. **Temperature Resistance:** The tank should be able to withstand the temperature of the pickling solution. The temperature can vary depending on the type of metal and the pickling process but is often elevated.
4. **Chemical Compatibility:** The tank material must be chemically compatible with the pickling solution used in the process. Compatibility with acids and other chemicals is critical.
5. **Tank Construction:** The tank may have features such as a reinforced base, support structures, and access ports for ease of loading and unloading the metal products.
6. **Lining:** Some wire pickling tanks may include interior linings or coatings for added chemical resistance and protection.
7. **Ventilation and Safety:** Adequate ventilation and safety measures are essential when working with corrosive pickling solutions. Tanks may include ventilation systems or safety features to protect workers.
8. **Agitation:** Some pickling tanks may incorporate agitation mechanisms to ensure uniform treatment of the metal surfaces.
9. **Drainage:** Effective drainage systems are crucial for removing spent pickling solution and preventing contamination.
10. **Quality Standards:** Ensure that the tank meets industry-specific quality and safety standards, especially when used in critical pickling processes.
11. **Maintenance:** Consider ease of maintenance, cleaning, and replacement when selecting a wire pickling tank. Proper maintenance is essential for maintaining the tank's effectiveness and longevity.
12. **Cost:** The cost of a wire pickling tank can vary depending on its size, material, specifications, and customizations.
Acid Pickling Tank
Storage Capacity | 1001-5000 L |
Capacity | Customized |
Storage Material | Acid |
Size | Customized |
Usage/Application | Chemical |
Tank Orientation | Horizontal |
Shape | Rectangular |
Color | Customized |
Brand | Alam Industries |
I Deal In | New Only |
Is It Leak Proof | Leak Proof |
Corrosion Resistance | Yes |
Design | Customized |
Country of Origin | Made in India |
Usage | HCL Pickling, Acid Pickling |
MOC | Pp, Frp |
An acid pickling tank is a specialized container or vessel used in industrial processes to remove scales, oxides, and other impurities from metal surfaces through chemical treatment. These tanks are designed to safely hold and contain acidic solutions for the pickling process. Here are basic details, specifications, and additional information about acid pickling tanks:
**Basic Details:**
1. **Purpose:** Acid pickling tanks are primarily used for the surface treatment of metal objects, such as steel, aluminum, and other alloys. The acid solution removes impurities and prepares the metal surface for subsequent processes like plating or coating.
2. **Material:** Acid pickling tanks are typically constructed from materials that can withstand the corrosive effects of acids. Common materials include polypropylene (PP), polyvinyl chloride (PVC), fiberglass-reinforced plastic (FRP), or lined steel or stainless steel.
3. **Applications:** These tanks are used in various industries, including metal fabrication, automotive, aerospace, and manufacturing, where surface preparation of metal components is required.
**Specifications/Additional Details:**
1. **Size and Capacity:** The size and capacity of acid pickling tanks can vary widely depending on the specific application and the size of the metal objects being treated. Tanks can be small laboratory-sized containers or large industrial tanks.
2. **Acid Resistance:** The material used for the tank construction must be highly resistant to the specific acids being used in the pickling process, which can include hydrochloric acid (HCl), sulfuric acid (H2SO4), or nitric acid (HNO3).
3. **Tank Design:** Acid pickling tanks may come in various designs, including rectangular, cylindrical, or custom shapes. The design can affect the efficiency of the pickling process and the ease of handling metal objects.
4. **Temperature Control:** Depending on the specific pickling process, the tank may need temperature control mechanisms such as immersion heaters or cooling coils to maintain the desired temperature of the acid solution.
5. **Fume Ventilation:** Proper ventilation systems are crucial to remove corrosive fumes that may be generated during the pickling process. Ventilation helps ensure a safe working environment and protects the tank and surrounding equipment.
6. **Tank Lining:** In some cases, tanks may be lined with acid-resistant materials to provide an additional layer of protection against chemical corrosion.
7. **Overflow and Drainage:** Tanks should be equipped with overflow and drainage systems to prevent overfilling and to facilitate safe removal of spent acid solutions.
8. **Safety Features:** Safety features such as level sensors, temperature sensors, emergency shut-off valves, and alarms may be incorporated to prevent accidents and respond to potential issues.
9. **Accessibility:** Tanks should be designed to allow easy access for loading and unloading metal objects, as well as for maintenance and cleaning.
10. **Quality Standards:** Ensure that the tank meets industry-specific quality and safety standards, particularly when handling hazardous chemicals.
11. **Maintenance:** Regular inspection, cleaning, and maintenance are essential to ensure the tank remains in good working condition and is free from acid contamination.
12. **Cost:** The cost of an acid pickling tank can vary depending on its size, material, specifications, and customizations.
Pp Pickling Tank
Storage Capacity | More than 30000 L |
Usage/Application | HCL pickling, Acid Pickling, Wire Pickling, Strip Pickling, Dip pickling |
Storage Material | Chemicals/Oils |
Size/Dimension | Customized |
Brand | Alam Industries |
Shape | Rectangular |
Color | Customized |
Size | Customized |
Design | Customized |
Is It Leak Proof | Leak Proof |
Corrosion Resistance | Yes |
Material | PP (Polypropylene) |
Tank Orientation | Horizontal / Vertical |
Capacity | Customized |
Country of Origin | Made in India |
**Basic Details:**
1. **Material:** PP pickling tanks are primarily constructed from polypropylene (PP) sheets or molded components. PP is chosen for its exceptional corrosion resistance to various acids and chemicals commonly used in the pickling process.
2. **Design:** PP pickling tanks are typically rectangular or cylindrical in shape and come in various sizes to accommodate the specific needs of the pickling process.
3. **Applications:** These tanks are used in metal treatment facilities, galvanizing plants, and other industries where metals need to be cleaned and stripped of oxides, scale, rust, and other contaminants through pickling processes.
**Specifications/Additional Details:**
1. **Size and Dimensions:** The size and dimensions of PP pickling tanks can vary widely based on the specific requirements of the pickling process. Custom sizes and configurations are often available.
2. **Tank Thickness:** The thickness of the PP tank walls is specified based on the tank's size and the concentration and temperature of the pickling solutions.
3. **Tank Shape:** PP pickling tanks can be rectangular or cylindrical, with specific shapes chosen to optimize pickling efficiency and minimize chemical usage.
4. **Volume Capacity:** The tanks are designed to hold a specific volume of pickling solution, which is determined by the size of the metal parts to be pickled and the desired immersion depth.
5. **Chemical Compatibility:** Polypropylene is known for its resistance to a wide range of acids and chemicals, including hydrochloric acid (HCl) and sulfuric acid (H2SO4), which are commonly used in pickling processes.
6. **Temperature Resistance:** PP pickling tanks can withstand elevated temperatures typically encountered in pickling processes, ensuring the chemical solutions remain effective.
7. **Reinforcements:** Depending on the tank size and design, reinforcements such as support ribs or bracing may be added to provide structural stability.
8. **Fume Extraction:** In some pickling processes, fume extraction systems may be integrated into the tank design to remove corrosive fumes generated during the pickling process.
9. **Accessories:** Manufacturers often offer accessories such as lids, covers, drains, overflow outlets, and agitators to enhance the functionality of PP pickling tanks.
10. **Quality Standards:** Ensure that the tank meets industry-specific quality and safety standards, particularly when used in critical or hazardous processes.
11. **Customization:** Manufacturers may offer customization options for PP pickling tanks, allowing you to specify dimensions, additional features, and reinforcement options.
12. **Maintenance:** Consider ease of maintenance, cleaning, and replacement when selecting a PP pickling tank. Smooth, easy-to-clean surfaces are preferred.
13. **Cost:** The cost of a PP pickling tank can vary depending on its size, specifications, and customizations.
Strip Pickling Tank
Capacity | More than 2000 L |
Storage Capacity | 2500 L |
Usage/Application | Pickling Plant |
Storage Material | Chemicals/Oils |
Brand | Alam Industries |
Shape | Rectangle |
Material | Polypropylene |
Size | Customized |
Design | Customized |
Is It Leak Proof | Leak Proof |
Corrosion Resistance | Yes |
Country of Origin | Made in India |
**Basic Details:**
1. **Function:** A strip pickling tank is designed for the acid pickling of steel strips or coils. It removes scale, rust, and other surface impurities from the steel, preparing it for subsequent processing steps such as rolling, coating, or annealing.
2. **Material:** Strip pickling tanks are typically constructed from corrosion-resistant materials to withstand the highly acidic pickling solutions used in the process. Common materials include plastics (such as polypropylene or polyethylene), fiberglass-reinforced plastics (FRP), or lined steel.
3. **Applications:** Strip pickling tanks are essential in steel manufacturing plants, including cold rolling mills and continuous hot-dip galvanizing lines, where steel coils or strips are processed.
**Specifications/Additional Details:**
1. **Tank Design:** Strip pickling tanks come in various designs, including rectangular or cylindrical shapes. The tank's design is based on the specific requirements of the steel processing line.
2. **Size and Dimensions:** The size and dimensions of strip pickling tanks can vary significantly, depending on the width and thickness of the steel strips or coils being processed. Tanks may range from small, laboratory-scale units to large, industrial tanks.
3. **Tank Lining:** The inner surface of the tank is typically lined with acid-resistant materials to protect the tank from the corrosive effects of the pickling solution. Common lining materials include rubber, PVC, or acid-resistant coatings.
4. **Heating System:** Many strip pickling tanks incorporate a heating system to maintain the pickling solution at the desired temperature. This helps optimize the pickling process and improve efficiency.
5. **Agitation:** Agitation systems, such as pumps and impellers, are often used to ensure even distribution of the pickling solution and efficient contact with the steel strips or coils.
6. **Fume Extraction:** Adequate ventilation and fume extraction systems are crucial to remove corrosive fumes and gases generated during the pickling process, ensuring a safe working environment.
7. **Temperature Control:** Temperature control systems are employed to maintain the pickling solution at the optimal temperature for effective pickling. This may involve heating coils or heat exchangers.
8. **Safety Features:** Safety features such as leak detection systems, emergency shut-off valves, and spill containment measures are important for protecting workers and the environment.
9. **Overflow and Drainage:** Proper overflow and drainage systems are necessary to prevent overfilling and ensure efficient removal of spent pickling solution.
10. **Quality Control:** Quality control measures may include monitoring and controlling parameters such as acid concentration, temperature, and dwell time to achieve consistent and high-quality pickling results.
11. **Customization:** Strip pickling tanks can be customized to meet the specific needs of the steel manufacturing process, including capacity, materials of construction, and automation.12. **Environmental Compliance:** Strip pickling operations often involve managing and treating spent pickling solutions and rinse water to comply with environmental regulations.13. **Maintenance:** Regular maintenance is essential to ensure the longevity and effectiveness of the strip pickling tank. This includes routine inspections, cleaning, and replacement of components as needed.14. **Cost:** The cost of a strip pickling tank can vary significantly based on its size, materials, design features, and customization requirements.
Fumeless Pickling Tank
Product Brochure
Storage Capacity | 500-2000 L |
Usage/Application | Pickling Plant |
Storage Material | Pickling Chemical |
Brand | Alam Industries |
Materials | Polypropylene |
Shape | Rectangular |
Color | White |
Size | Customized |
Design | Customized |
Is It Leak Proof | Leak Proof |
Corrosion Resistance | Yes |
**Basic Details:**
1. **Purpose:** Fumeless pickling tanks are used for the pickling of metal surfaces, typically steel, stainless steel, or other alloys. The pickling process removes surface impurities, rust, and scales to prepare the metal for further processing or finishing.
2. **Fume Reduction:** The primary feature of a fumeless pickling tank is its ability to minimize the emission of corrosive fumes during the pickling process. This is achieved through innovative tank designs and the use of specific pickling solutions.
3. **Applications:** Fumeless pickling tanks are used in various industries, including metal manufacturing, steel processing, and metal finishing, where the removal of surface impurities is necessary.
**Specifications/Additional Details:**
1. **Tank Material:** Fumeless pickling tanks are typically constructed from materials that are highly resistant to corrosion, such as polypropylene (PP), polyvinylidene fluoride (PVDF), or other acid-resistant plastics. This material choice ensures durability and minimizes the risk of tank corrosion.
2. **Fume Reduction Mechanisms:** These tanks employ various methods to reduce fumes, including the use of closed-loop systems, exhaust fans with fume scrubbers, and the application of pickling solutions with reduced fume generation.
3. **Tank Design:** The tank design is crucial for fume reduction. Tanks may include features such as closed lids, airtight seals, and controlled ventilation systems to capture and neutralize corrosive fumes.
4. **Pickling Solution:** Fumeless pickling tanks often use specially formulated pickling solutions that generate fewer corrosive fumes compared to traditional pickling acids. These solutions may contain inhibitors and additives to enhance pickling efficiency.
5. **Temperature Control:** Temperature control systems, such as immersion heaters or heat exchangers, are integrated into the tanks to maintain the optimal pickling temperature for the specific process.
6. **Safety Features:** Safety features, such as emergency shut-off systems and ventilation alarms, are typically included to ensure the safety of personnel working with the pickling tank.
7. **Size and Capacity:** The size and capacity of fumeless pickling tanks can vary widely depending on the specific application and the size of the metal parts being processed.
8. **Customization:** Manufacturers often offer customization options to meet specific requirements, including tank size, configuration, and additional features.
9. **Quality Standards:** Ensure that the fumeless pickling tank complies with industry-specific quality and safety standards, especially when used in critical processes.
10. **Maintenance:** Consider ease of maintenance, including access to the interior of the tank for cleaning and inspection.
11. **Cost:** The cost of a fumeless pickling tank can vary depending on its size, specifications, and customizations.